Fully Automatic Polyester Fiber Filling Machine

Fully Automatic Polyester Fiber Filling Machine: Efficient and Reliable

The Fully Automatic Polyester Fiber Filling Machine, also known as a Polyester Fiber Stuffing & Filling Machine, is used to fill plush toys, sofa cushions, throw pillows, or pillow shells with materials such as PP, PET, RPET fibers, and other filling substances. It is commonly used in industries like plush toys, home textiles, furniture, and apparel.

This machine typically features a steel plate shell with a spray-painted or plastic-coated surface. Inside, it is equipped with a stirring mechanism and a small air storage tank at the bottom. A footswitch is located at the front for ease of operation. The filling process begins with the use of a fiber suction machine or other devices to load the filling material (e.g., PP, PET, RPET cotton, pearl cotton, plastic pellets, or foam materials) into the filling machine. Inside the machine, the filling material is thoroughly stirred. When the footswitch is pressed, gas pressure forces the material into the required product shell, completing the filling process.

Advantages of Using the Fully Automatic Polyester Fiber Filling Machine

1. High Efficiency: A dual-head Fully Automatic Polyester Fiber Filling Machine can perform the work of 10 to 15 workers, drastically reducing labor costs and increasing production efficiency.
2. Better Product Quality: Products filled with this machine are evenly filled and plumper compared to those filled by hand, resulting in superior tactile quality and consistency.

The Polyester Fiber Stuffing & Filling Machine can be classified into single-head and dual-head models based on the number of output ports. Additionally, it is available with either mechanical or electronic valve options depending on the footswitch mechanism.

Working Principle of the Fully Automatic Polyester Fiber Filling Machine

The process of filling materials using this machine can be broken down into the following steps:

1. Filling Material Intake: First, the filling material (PP, PET, RPET fibers, pearl cotton, plastic pellets, foam particles, or other materials) is suctioned into the machine using a fiber suction device or other equipment. These materials are then thoroughly mixed inside the machine.
2. Stirring and Loosening: The machine uses its unique working mechanism, which involves a separation action from the cotton-extracting section and a loosening action from the loosening section, to break apart the compressed cotton and make it loose and evenly distributed. This step ensures the filling material is uniformly blended within the machine.
3. Filling Operation: Once the materials are prepared, the operator presses the footswitch, which uses air pressure to blow the filling material from the machine’s output port into the desired product shell. This step completes the filling process and ensures an even, plump fill. The air pressure-driven mechanism ensures high-quality and efficient filling.

Applications of the Fully Automatic Polyester Fiber Filling Machine

This machine is widely used in factories producing plush toys, sofas, cushions, and pillows. It is suitable for filling a variety of soft materials such as PP cotton, shredded cotton, fiber cotton, foam particles, shredded sponge, and down feathers. The Polyester Fiber Stuffing & Filling Machine effectively mixes these materials, ensuring optimal filling results and enhanced product quality.

Design Features of the Fully Automatic Polyester Fiber Filling Machine

• Comfortable Filling Height: The machine features a reasonably placed filling nozzle (650mm from the ground), making operation easier and more convenient.
• Movable Electronic Footswitch: The footswitch is more flexible and labor-saving compared to traditional fixed foot switches.
• Thickened Air Storage Tank: Equipped with adjustable nozzles, the air pressure can be easily adjusted for different filling intensities.
• Low-Speed Operation: With a low-speed setting of 40 RPM, the machine avoids clumping of the filling material, helping to save on raw materials.
• Removable Filling Tubes: Available in various sizes (diameters from 50mm to 10mm), these tubes cater to the filling needs of toys of different sizes.

In conclusion, the Fully Automatic Polyester Fiber Filling Machine is a highly efficient and reliable tool for manufacturers in various industries, ensuring a consistent, high-quality fill while reducing labor costs and increasing production efficiency.